1. High-precision processing to ensure consistency of parts
High positioning and repeatability accuracy: By controlling the X/ Y-axis movement of the worktable through the numerical control system, the positioning accuracy can reach ±0.1mm, with small repeatability processing errors, ensuring uniform dimensions and strong interchangeability of parts in batch production.
Accurate die guidance: The fit between the stamping head and the die is designed to reduce offset during the stamping process, making it particularly suitable for parts with high requirements for hole position accuracy (such as electronic component mounting boards and automotive structural parts).
Second, it features a high degree of automation, significantly enhancing production efficiency
Fully unmanned operation: Just input the numerical control program in advance, and the entire process of sheet material feeding, positioning, die changing, stamping, etc. can be automatically completed, reducing manual intervention and lowering labor intensity.
Quick die changing and continuous processing: Equipped with an automatic die library (such as conical and chain libraries), the die changing time can be shortened to just a few seconds. Combined with multi-station continuous stamping, it is suitable for mass production (such as batch punching of chassis and cabinets).
24-hour continuous operation: Supports long-term stable operation. Combined with an automatic loading and unloading device, it can achieve an automated production mode similar to a "light-off factory", significantly enhancing production capacity.
Third, flexible production to meet the demands of multiple varieties and small batches
Program-driven rapid switching: There is no need for large-scale adjustment of the mechanical structure. Just by modifying the numerical control program or calling the preset mold, the processing of different parts can be quickly switched, shortening the product model change time (such as moving from processing one type of flange to another).
Complex shape processing through mold combination: By combining multiple sets of standard molds (such as round hole molds, square hole molds, and forming molds), complex graphics (such as louvers, protrusions, and gear-shaped contours) can be processed on sheet materials, reducing the customization cost of dedicated molds.
Fourth, reduce the overall cost and enhance economic benefits
High material utilization rate: By optimizing the layout algorithm (such as nested layout), the waste of sheet materials is reduced, especially suitable for the processing of valuable materials such as stainless steel and aluminum alloy.
Long mold life: Molds are made of wear-resistant materials (such as hard alloy), and the stamping force is controlled by a numerical control system to reduce mold wear and lower the replacement frequency.
Low labor and management costs: One person can monitor multiple devices simultaneously, and the processing process is traceable (recorded through programs), simplifying the production management process.
V. Multi-functional integration to expand processing scenarios
Compound processing capability: Some CNC punching machines integrate functions such as tapping, counterboring, and embossing, allowing for the completion of complex processes (such as directly processing threaded holes after punching) without the need to transfer to other equipment.
Shallow drawing and forming processing: In addition to punching and blanking, local drawing of sheet metal (such as heat dissipation holes of heat sinks) and ribbing (to enhance structural strength) can also be achieved through forming dies, replacing some functions of bending machines or hydraulic presses.
Six. Advantages in Safety and stability
Closed protection design: Equipped with safety light curtains, protective covers and other devices to prevent operators from coming into contact with the stamping area and reduce the risk of work-related injuries.
Vibration and noise control: By adopting designs such as hydraulic buffering and shock-absorbing bases, the vibration and noise during equipment operation are reduced (usually controlled below 85dB), and the workshop environment is improved.
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Foshan Nuodingsheng Metal Technology Co., LTD
Factory Address: No. 9, Zhiye Road, Songxia Industrial Park, Songgang, Shishan Town, Nanhai District, Foshan City
Contact Person 1: Mr. Huang
Contact number: 13727398744
Email: huanglinfeng@nordinsontech.com
Contact Person 2: Mr. Hu
Contact number: 13751514485
Email: JincoHu@nordinsontech.com
